Industrial factory with UnityESS battery storage
Applications · Industrial

The production line that never stops.

Peak load shifting, demand charge reduction, and backup for factories that cannot afford to go dark — even for a minute.

The Challenge

What keeps factory managersup at night.

India's industrial grid is unreliable by design — built for a demand that is still growing. For a factory floor, that unreliability has a cost that shows up on the P&L every month.

Unplanned power cuts

A cut during a production run is not just lost time — it is scrapped material, reset costs, missed dispatch windows, and a call to a client explaining why the order is late. Every time.

4–6
Average unplanned cuts per month in industrial zones
📊

Peak demand surcharges

The highest kW demand in any 15-minute window sets the demand charge for the entire month. When a shift starts and every machine turns on at once, that spike costs significantly for 30 days.

20–35%
Of industrial electricity bills attributable to demand charges
🔧

Generator dependency

Diesel generators start in 40 seconds — long enough to lose a production run. They require fuel logistics, maintenance contracts, and a dedicated operator. And they still fail when you need them most.

40 sec
Average generator start time — enough to halt a production line
The Solution

What a Unity ESS systemdoes for a factory.

Not a list of features. What actually changes on the floor — the first week, the first month, the first year.

01
The line does not stop
Sub-20ms switchover — faster than a blink. When the grid fails, the system has already taken over. Your operators never notice. Your production run continues. The call to the client does not happen.
02
Peak demand is managed automatically
The Unity EMS monitors your load 24/7 and shaves demand peaks before they reach the meter. Shift start surges, heavy machine cycles, compressor loads — flattened. Demand charges fall month on month.
03
Solar energy is captured and used
If the factory has rooftop solar, the system charges during peak generation hours and dispatches during peak demand hours. The energy you were selling back to the grid at ₹3/kWh is now replacing grid energy at ₹11/kWh.
04
The diesel generator stays off
Most factories keep the generator as a backup to the backup. Once the Unity ESS system is running, the generator becomes a last resort — not a weekly necessity. Fuel costs drop. Maintenance costs drop. The noise stops.
05
Someone is always watching
Our operations centre monitors every system we deploy, 24/7. If something shifts — in load, in battery health, in grid behaviour — we know before you do. You talk to a person who knows your site.
06
The numbers work
A 100 kWh system saving ₹18,000 per avoided cut, plus demand charge reduction of ₹40,000–80,000 per month, returns the capital investment in 3–5 years. After that, the savings are yours for the remaining 15 years of asset life.

"Since commissioning, our grid cuts are invisible to the production floor. We have not made a single call to a client about a delay caused by power. That is a first in eleven years of running this plant."

Operations Manager · Industrial plant, Maharashtra · Unity Aura installation · Year 2
Recommended Systems

Built for theindustrial floor.

Two systems cover the full range of industrial load profiles — from a 25 kW production line to a 1,000 kW manufacturing campus. Both run the Unity EMS and carry our 20-year service commitment.

Air cooled · Commercial & Industrial

Unity Aura

100 kWh – 225 kWh · 25 kW – 65 kW load range

The standard choice for factories, warehouses, and industrial operations with load profiles between 25 kW and 65 kW. Outdoor-rated IP54 cabinet. Built for Indian ambient conditions.

Switchover speed<20 ms
Cell chemistryLFP 314Ah
Cycle lifetime8,000+ cycles
Protection ratingIP54
Best forSME factories · Warehouses
Liquid cooled · Large industrial

Unity Aqua

261 kWh – 2,170 kWh · 125 kW – 1,000 kW

For larger industrial sites — foundries, large manufacturers, industrial campuses — where the load profile demands more than a single Aura cabinet. Liquid cooled, IP66 rated, scalable to 12 units in parallel.

Cooling methodLiquid cooled
Cell chemistryLFP 314Ah
Cycle lifetime8,000+ cycles
Protection ratingIP66
Best forLarge plants · Campuses
Also Powering

Other applications.

UnityESS storage cabinets on a solar site at sunrise
Tell Us About Your Factory

Our engineering team willsize the right system for you.

Send us your load profile and we’ll respond with a proposal within 24 hours.